I started out my automotive software career with Ford, and as part of the new college hire training …
I started out my automotive software career with Ford, and as part of the new college hire training program, I actually got to see the process of how "book rate" is determined. They take a brand new car, straight off the assembly line and give a master mechanic a process sheet (head gasket remove and replace, for instance). He has a tool cart with a computer next to it, about 6 feet away from the vehicle. For each step he starts a timer on the computer for that step, picks up the necessary ratchet and socket or whatever, loosens the next bolt, walks the ratchet and socket back to the tool box, puts it away and then finally stops the timer. He probably practices the procedure a few times before the timed run, but basically this prevents the company from setting the time to do a job super crazy low. He's also not allowed to take any shortcuts from the book procedure, which there frequently are a few available (use a long wobble extension bar and a universal joint and you can get in without taking off all of the stuff above that bolt, whatever). …
Original discussionA mechanic offered a reason why no one wants to work in the industry273 source comments · at import