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Lessons learnedExperience excerpt · English

That's the funny thing about engineering

… That's the funny thing about engineering. I have built a lot of things and have used a lot of tools across the entire spectrum from shitty garbage cast out of pot metal (think Harbor Freight, Aliexpress etc) to five-figure Serious Tools for Serious People (cranes, large format cutters, thrusters, advanced measuring equipment etc.) From that experience I can say confidently: It is impossible to know for sure if something is reliable until you actually use it for an extended period of time. I have seen countless absolute hack-job products made of pot metal last decades in a marine environment and I have seen a similarly endless number of beautifully engineered products made of top-tier materials fail catastrophically. Sometimes the shitty product will have two failures that miraculously cancel each other out, or it will rust to shit and keep working, or it will fall to pieces but can be easily epoxied back together to get another ten years out of it. That's the other side of the coin of perfection - repair. With the beautifully-engineered product made with quality materials? …

Original discussionMacBook charger teardown: The surprising complexity inside Apple's power adapter (2015)107 source comments · at import
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Do you actually repair power adapters? Sure I can see it for other things, but for high voltage home electronics it sounds dangerous. Like when you had to remember to discharge CRTs when opening an all in one computer case.

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> bored humans instructing bored robots to choose the inefficient path, to repair and not replace. Repair is more efficient than replace! You're replacing something in either case. But in a repair, you replace less: only the part(s) that failed. Reasons we don't (in many cases) are 3-fold: 1) Products are designed for 'easy'/efficient/cheap manufacturing, not to be easily repairable. "Repair-friendly" is often near the bottom on consumers' wishlist. 2) Manufacturers have become laser-focussed on that (successfully!), such that some devices literally cost pennies. Combined with 3) We value human time above machine/production time. So in most cases, the cost of [human time spent on repair] exceeds cost of [just buy replacement device]. Maybe "repair robots" will change that equation some day? Only if those are cheap & skillful enough.

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