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Lessons learnedExperience excerpt · English

- In section 2.1.1 there is a note that states "CAM applications are designed to fail safely; that …

… - In section 2.1.1 there is a note that states "CAM applications are designed to fail safely; that is, if any of the features of the model cannot be reached without plowing through another essential section of the geometry, the problematic region simply won't be machined at all." This is really, really bad advice for someone learning CNC, because it's the kind of statement that may be true 90% of the time but the remaining 10% where it is false can have serious consequences (ruined workpieces, broken tools, crashed machines, injuries etc). Every one of the 6 CAM programs I have used has both intended behaviors and bugs/edge cases that will violate this assumption. A CNC learner should instead be instructed to have a step-by-step verification checklist to determine the correctness and safety of a new program. This includes steps utilizing both the simulation functions within their CAM program and dry running on the machine. …

Original discussionGuerrilla guide to CNC machining, mold making, and resin casting (2015)157 source comments · at import
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CO

> https://www.r-c-y.net/posts/machining/ Great info, thanks for posting!

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>> First paragraph on article stating "CAM applications are designed to fail safely"... 1000% !!! That jumped pout in the article. I've gto 15 years doing CAD/CAM/CNC as part of what my shop does for a living have no idea what software he's thinking of. You MUST be extremely careful with EVERY new toolpath, even after checking the simulation. I verify the zero point, pause and single-step every initial part of each sub-toolpath to ensure it is engaging where I want. After over a decade, I got to pretty much hand-specifying every path and entry, and having an idea of where to check in every new program, and it has been a long time since I've broken a tool or gouged a part. But the idea that new toolpaths are somehow inherently safe is, well, dangerous. Wear your safety glasses always and keep your distance. Seeing a half-inch razor-sharp diamond-coated carbide tool break off at 22000 RPM …

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